Company

LASER-CUT HYPOTUBES.
ONE FLOOR, DAVIS, CALIFORNIA.

Stratos Laser makes one family of parts: laser-cut hypotubes, the pull rings that steer them, and the tubing they start as. Every machine on the floor was built to cut hypodermic tubing, and every cutting program that runs on one was written in this building.

Who we are

A SHOP THAT CUTS ONE THING

A catheter shaft is a thin metal tube with a pattern of slots in its wall, and the pattern is the whole design: how far it bends, how much of a turn at the hub reaches the tip, whether it kinks. We laser cut those patterns, and only those. The engineers on this floor pioneered the interrupted spiral, the pattern behind every hypotube in our catalog, and they still write every program the machines run.

Because the floor does one thing, the parts of it that a customer waits on elsewhere are already in place here: the tube is on the shelf, the program is proven, and the people who release a lot are the people who cut it. That is what lets a catalog part ship in days and a custom prototype leave in two to three.

How a part is made here

FROM TUBE TO SHAFT

Five stations, one floor. This is what happens between your order and the box.

  1. 01

    Tube stock

    304 stainless hypodermic tubing, 6G to 34G, ASTM A908, on the shelf with heat-lot certs. A catalog part starts from tube we already hold, so a mill lead time is never part of yours.

    Raw hypodermic tubing stock
  2. 02

    The program

    A cutting program is the pattern as the machine reads it: pitch, degrees cut and uncut, cuts per revolution, every bridge placed. More than 8,500 are on file, written and proven on this floor, and a new part is written the same way by the engineers who designed its geometry.

    A laser-cut hypotube with pitch, cut arc and bridge marked
  3. 03

    The cut

    A 0.001 in kerf on machines built for hypodermic tubing, under oxygen assist for stainless and an inert gas for nitinol-class alloys. The standing tolerance is ±0.0002 in, and the finest feature we have cut is 11.5 µm, a sixth of a human hair.

    A 4F laser-cut hypotube
  4. 04

    Inspection and release

    Every lot is released by people who have spent their careers on laser-cut tube, under an ISO 13485 quality system. Full traceability back to the heat, a certificate of conformance on request, and ASTM A380 cleaning with A967 passivation when the part calls for it.

    A laser-cut pull ring
  5. 05

    Out the door

    Prototypes leave in two to three days. Production runs the same program the prototype did, so the part you validated is the part you receive, and the number in the order field is what changes.

    A 16F laser-cut hypotube

The numbers

WHAT THE FLOOR HOLDS

Every figure below is one the shop can back, and each one is on a product page or a print somewhere in the catalog.

0.001 inLaser kerf
±0.0002 inStanding tolerance
11.5 µmFinest feature cut
2 to 3 daysPrototype turnaround
8,500+Cutting programs on file
0.009 to 0.75 inTube OD range

Working with us

SEND THE NUMBERS, NOT A DRAWING

If the part is in the catalog, buy it. If it is not, bring the numbers it has to hit: OD and ID, the bend radius, how the shaft should behave from tip to base, what else matters. Our engineers design the geometry from those and write the program. The requirements form asks for exactly that; custom work is quoted separately from the store, in 304, 316, 303 or 17-7 stainless, nitinol or platinum-iridium.

We sell components. Nothing in the store is a finished medical device, and if you build our parts into one, you are the device manufacturer. Parts ship as cut unless the product page says otherwise. The Terms of Sale carry the rest.

Davis, California. sales@stratoslaser.com reaches the people who write the cutting programs, not a sales queue.

QUOTE YOUR PART

Buy stock parts from the catalog, or send us the numbers your part has to hit.